The 4012-46TWG2A is a turbocharged, air-to-water chargecooled 12-cylinder engine from the Perkins 4000 Series, distinguished from the air-to-air chargecooled 4012-46TAG2A by its liquid charge-cooling circuit — a more compact, ambient-independent cooling path suited to high-density installations. It is built for large-scale prime and standby power generation in data centers, mining, hospitals, and telecom infrastructure, available in temperate or tropical cooling configurations and in Electro unit (engine only) or ElectropaK (engine with radiator and air cleaner) builds. As part of the proven 4012 platform, it carries forward the series' component commonality and 500-hour service interval standard while offering the water-chargecooled path as an alternative to the TAG range.
4012-46TWG2A Engine Technical Specifications
| Parameter | Value |
|---|---|
| Configuration | Electro unit and ElectropaK |
| Cylinders | 12, 60° vee |
| Displacement | 45.8 L (2797 in³) |
| Aspiration | Turbocharged and air-to-water chargecooled |
| Bore × Stroke | 160 × 190 mm (6.3 × 7.5 in) |
| Combustion System | Direct injection |
| Compression Ratio | 12.8:1 |
| Fuel Injection Control | Actuator + electronic governor (no engine ECM) |
| Exhaust Aftertreatment | N/A |
| Rotation | Anti-clockwise, viewed from flywheel end |
| Total Lubricating Oil Capacity | 157.5 L (41.6 US gal) |
| Cooling System | Watercooled |
| Total Coolant Capacity | 173 L (45.7 US gal) |
4012-46TWG2A Engine Power Output
| Speed | Rating | Engine Power (Gross) | Engine Power (Net) | Generator Output (kVA) | Generator Output (kWe) |
|---|---|---|---|---|---|
| 1500 rpm | Prime | 1108 kW (1486 hp) | 1055 kW (1414 hp) | 1253 | 1002 |
| 1500 rpm | Standby | 1219 kW (1635 hp) | 1166 kW (1563 hp) | 1385 | 1108 |
| 1800 rpm | Prime | 1110 kW (1489 hp) | 1055 kW (1414 hp) | 1253 | 1002 |
| 1800 rpm | Standby | 1221 kW (1637 hp) | 1166 kW (1563 hp) | 1385 | 1108 |
Build List & Different Versions
4012-46TWG2A Build List
| Build List | Notes |
|---|---|
| DGKM8530 / DGKM1005 | Original designation assigned by Perkins (2008) |
| DGK8530 / DGK1005 | Updated designation for engines produced in later batches |
Both Build Lists refer to the same engine specification. The difference is production batch only — parts compatibility is identical across both designations.
4012-46TWG2A Engine - Different Versions
| Model | Build List | 1500 rpm (50 Hz) | 1800 rpm (60 Hz) | Prime / Standby (kVA) | Prime / Standby (kVA) |
|---|---|---|---|---|---|
| 4012-46TAG2A(E/U) (1500 / 1800rpm) | DGKM8530 / DGKM1005 | ✓ | ✓ | 1253 / 1385 | 1253 / 1385 |
| 4012-46TWG2A(E/P) (1500rpm) | DGKM6005 | ✓ | |||
| 4012-46TWG2A(E/U) (1500rpm) | DGKM6060 / DGKM0117 | ✓ | |||
| 4012-46TWG2A(E/U) (1500rpm) (India) | DGKM6060S / DGKM0117S | ✓ | |||
| 4012-46TWG2A (E/U)(1500/1800 rpm) (India) | DGKM8530S / DGKM1005S | ✓ |
ZEB Power currently offers complete engines and parts for these models in the G2 power range.
Build List Identification Guide
The Build List is stamped on the engine nameplate, mounted on the rocker cover or timing case. Locate the nameplate and read the alphanumeric string beginning with DGK or DGKM.
Nameplate fields to record before ordering:
· Build List (e.g. DGKM8530 or DGK8530)
· Engine Serial Number (ESN)
· Rated speed (1500 or 1800 rpm)
Provide both the Build List and ESN when requesting a quote. This allows us to confirm exact specification match before order commitment.
4012-46TWG2A Common Replacement Parts
| Item | Part Name | Part Number | Quality |
|---|---|---|---|
| 1 | Intake And Exhaust Valve | SE7AG/14 | Original Perkins |
| 2 | Small End Bush | SE91B/7 or Y01/00023 | Original Perkins |
| 3 | Valve Guide | T401899 | Original Perkins |
| 4 | Valve Spring | 365/472 | Original Perkins |
| 5 | Valve Collet | HW7B/18 | Original Perkins |
| 6 | Fuel Filter | SE429B/4 or 4759205 | Original Perkins |
| 7 | Exhaust Manifold | 12SE15AA,12SE15W,12SE15U,12SE15Y | Original Perkins |
| 8 | Air Filter Assembly | SEV551N | Original Perkins |
| 9 | Connecting Rod Assembly | SEV91Q | Original Perkins |
| 10 | Big End Bearing Kit | SE91AA/3M | Original Perkins |
| 11 | Piston And Ring Kit | SE901BA | Original Perkins |
| 12 | Piston Ring Kit | 359/552 | Original Perkins |
| 13 | Starter Motor | 701/137 | Original Perkins |
| 14 | Alternator Belt | 541/398 | Original Perkins |
| 15 | Injector | 858/34 | Original Perkins |
| 16 | Oil Pump | SEV116AD or 12SE116C | Original Perkins |
| 17 | Oil Filter | 4324909 | Original Perkins |
| 18 | Water Pump Kit | SE145AY | Original Perkins |
Full parts availability for Build List DGK / DGKM8530. Provide ESN for exact part number confirmation.
Procurement & Logistics
· Supply source: Genuine Perkins via first-tier authorised distributor
· Stock status: Confirm availability at inquiry — lead time typically 3–4 weeks
· Export documentation: Commercial invoice, packing list, bill of lading, certificate of origin available as standard
· Shipping: FCL/LCL from Shenzhen/Guangzhou/Shanghai; crating and export packaging included
· Pre-shipment: ESN + nameplate verification completed before dispatch; engine test report available on request




Warranty & After-Sales
Warranty: 12 months or manufacturer-specified hours from date of commissioning, whichever comes first
What the Warranty Does Not Cover
1.Damage resulting from incorrect installation, improper commissioning, or failure to follow the Perkins Operation and Maintenance Manual for DGK /DGKM8530
2.Wear items consumed during normal operation: filters, belts, coolant, lubricants
3.Damage caused by contaminated fuel, incorrect lubricant specification, or coolant system neglect
4.Modifications or repairs carried out by non-authorized personnel during the warranty period
5.Transit damage not reported within 3 working days of delivery — inspect all shipments on receipt and document any damage before signing
Warranty Claim Process
① Document the fault — Record engine serial number, operating hours, fault symptoms, and photographs of the affected area.
② Notify us within warranty period — Submit documentation via email or WhatsApp. Include engine serial number in the subject line.
③ Technical review — Our engineering team reviews the submission within 2 business days and advises on root cause and next steps.
④ Resolution — Depending on fault assessment: replacement parts dispatched, repair support coordinated, or engine exchange arranged. Resolution path confirmed in writing before any action is taken.
After-Sales Support
- Technical enquiries: Email / WhatsApp — 1 business day response
- Parts identification (DGK /DGKM8530): Available on request
- O&M Manual & wiring diagrams: Available on request
- Remote fault diagnosis: Email or video call
Transit Damage Protocol
Photograph damage before unpacking · Note on delivery receipt before signing · Notify us within 3 working days with photos · Do not commission a damaged unit before completing the damage report.
FAQ
Q1: What's the difference between the 4012-46TWG2A and the 4012-46TAG2A?
The TWG2A uses air-to-water chargecooling while the TAG2A uses air-to-air chargecooling — different cooling technology, not a power tier distinction. The two model codes are sometimes conflated by resellers, so confirm the suffix carefully when ordering.
Q2: Should I choose temperate or tropical cooling?
Tropical cooling is designed for higher ambient operating temperatures and carries a marginally higher dry weight (5277kg vs 5260kg); temperate suits standard climate zones. Confirm your site's ambient design temperature with your distributor before ordering.
Q3: Should I choose Electro unit or ElectropaK?
ElectropaK includes the radiator and air cleaner as a complete package; Electro unit is engine-only for customers integrating their own cooling system. Most genset builders order ElectropaK for faster integration.
Q4: Are Build Lists DGKM8530 and DGKM1005 interchangeable?
Both are confirmed valid Build Lists for this model and configuration; they are not sequential revisions requiring reconciliation. Confirm which applies to your specific unit via the ESN.
Q5: How do I confirm the exact configuration of a unit before resale?
Cross-reference the Build List and ESN from the physical engine dataplate — do not rely on numbers cast into engine components, which may not reflect the final build configuration.
Q6: Do the 1500rpm and 1800rpm versions use the same Build List?
Yes — this is a dual-speed engine, and DGKM8530/DGKM1005 cover both speed configurations under a shared Build List pair.
Q7: How much part commonality exists with other 4000 Series engines?
Perkins states general component commonality across the 4000 Series family; the specific parts held in common with the TWG2A configuration have not yet been independently verified and should be confirmed via ESN cross-reference for critical components.
Q8: What's the practical difference between ordering Prime vs Standby rated units?
Prime (1253kVA) suits variable-load applications with utility power unavailable, sized for continuous duty at averaged load; Standby (1385kVA) suits backup applications with a utility source as primary power, used for limited annual hours.
Request a Quote
Provide the following for fastest response:
· Build List (DGK8530 or DGKM8530)
· Engine Serial Number (if replacing existing unit)
· Required rated speed: 1500 rpm / 1800 rpm
· Destination port and required documentation